Manufacturing process

Within our facility Zele, we offer a wide variety of printing techniques and we are able to combine these together to produce some unique combinations of materials and processes. We carefully follow the technical developments and consumer trends to meet your needs.

1) Selection of designs and striking off

Our creative department works intensively together with some major external designers to define the customer's needs on the individual markets. Supported by a powerful CAD/CAM system, we are able to propose all designs in several colours before printing. For our screen products, we have a flat screen printing facility at our disposal.

2) Manufacturing process

a. Machinery

- 2 flexo printing machines with each 6 printing positions
- 4 gravure printing machines, one with 4 and three with 6 printing positions
- 1 screen printing machine with 8 printing positions

b. Substrates

- Various paper grades from 125 gsm up to 200 gsm
- Own duplex lamination facility
- Vinyl on paper and non-woven backing
- Non-woven for gravure and screen printing purposes

3) Inspection and packaging

- During the workprocess, all products are carefully inspected on high quality standards.